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Interesting...are you saying that if you roll all the windows down and then drive slowly over uneven surfaces, the noise goes away? or is it too loud with the windows down to hear it?
Can you post a few pix of this plastic molding that guides the windows, showing where you believe the noise is coming from?
None of my BMW's windows come in contact with plastic, its always the felt-like material that they ride up and down in, same with my wife's GTi. All my testing was done with the windows fully closed.
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