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BMW 3-Series (E90 E92) Forum > E90 / E92 / E93 3-series Powertrain and Drivetrain Discussions > N54 Turbo Engine / Drivetrain / Exhaust Modifications - 335i > Intake Valve Cleaning - Pictures of Carbon Buildup



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      04-17-2012, 05:38 PM   #1
ianthegreat
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I'm putting together a more comprehensive DIY for Walnut Shell Blasting than what is out there. After removing the intake/throttle body I snapped a couple pictures of the carbon buildup. It's interesting to note, that some with higher mile cars have less buildup. Mine needed cleaning.

Year: 2008 e92
Miles: 49.5k (lots of stop and go Houston highway traffic at 110+ degrees)
Notes: Always had a good amount of blow by

Cyl 1



Cyl 2



Cyl 3



Cyl 4



Cyl 5



Cyl 6

Last edited by ianthegreat; 04-17-2012 at 07:35 PM..
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      04-17-2012, 05:58 PM   #2
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nasty stuff
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      04-17-2012, 07:14 PM   #3
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Cylinder 1 must have been really obscene, the picture was removed for violating the Imageshack TOS.
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      04-17-2012, 07:35 PM   #4
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What the crap?? Ok fixed
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      04-17-2012, 08:27 PM   #5
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Cyl 1-3 aren't too bad.
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      04-17-2012, 09:27 PM   #6
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Looking forward to this DIY! I'm at 49k and do all my own work on my cars, so it will be very helpful.
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      04-17-2012, 09:28 PM   #7
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dude ill pay you go do mine!!! im local!! lol
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      04-17-2012, 11:46 PM   #8
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Yeah 4-6 are pretty crap-tastic. Looking forward to getting mine done very soon
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      04-18-2012, 02:55 AM   #9
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I've done the walnut shell blasting with the BMW tool last Sunday. I'll post up some pictures and a review of that too, most probably this week-end.

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      04-18-2012, 03:16 AM   #10
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Quote:
Originally Posted by Alpina_B3_Lux
I've done the walnut shell blasting with the BMW tool last Sunday. I'll post up some pictures and a review of that too, most probably this week-end.

Alpina_B3_Lux
Really look forward to detailed DIY guides! Appreciate any help I can get and I'm sure the community does too...thanks in advance to the OP and anyone who can put together a full detailed guide
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      04-18-2012, 07:45 AM   #11
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Quote:
Originally Posted by Alpina_B3_Lux View Post
I've done the walnut shell blasting with the BMW tool last Sunday. I'll post up some pictures and a review of that too, most probably this week-end.

Alpina_B3_Lux
Alpina, did you buy this? http://www.minitechinfo.com/tsb/atta...ing_Manual.pdf

I think the hardest part is going to be able to create/build something to fit the blaster and shopvac in the same inlet.
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      04-18-2012, 08:37 AM   #12
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^^That blaster is pretty cool!

I have been considering doing this myself and the idea I had to prevent the shells from going everywhere I was considering cutting a peice of thick, clear plexiglass and putting two holes in it. One bigger than the size of the blaster (so it can be moved around) and for the vacuum part I was going to get a micro cleaning kit similar to this one (will probably need a bigger opening but you get the idea) http://www.lowes.com/ProductDisplay?...llow&cId=PDIO1
and use the small pointed head in the second hole for suction. Plus the plexiglass will allow you to see what you're doing.

Edit: Here is the BMW part number 81 29 2 208 037 for the adapter

Last edited by BoostedE90; 04-18-2012 at 09:26 AM..
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      04-18-2012, 08:47 AM   #13
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Quote:
Originally Posted by ianthegreat View Post
Alpina, did you buy this? http://www.minitechinfo.com/tsb/atta...ing_Manual.pdf

I think the hardest part is going to be able to create/build something to fit the blaster and shopvac in the same inlet.
Yes, that is exactly the one I have.

As for the adapter for the inlet, it should in fact be included in the package (it's even pictured on the manual provided with it), but in my case unfortunately was not. We therefor had to improvise and used a hose attached to the vacuum cleaner with a small hole for the blasting wand. Wasn't perfect, but it worked. I have now ordered the adaptor separately, which should make things much easier.

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      04-18-2012, 09:22 AM   #14
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Quote:
Originally Posted by BoostedE90 View Post
^^That blaster is pretty cool!

I have been considering doing this myself and the idea I had to prevent the shells from going everywhere I was considering cutting a peice of thick, clear plexiglass and putting two holes in it. One bigger than the size of the blaster (so it can be moved around) and for the vacuum part I was going to get a micro cleaning kit similar to this one (will probably need a bigger opening but you get the idea) http://www.lowes.com/ProductDisplay?...llow&cId=PDIO1
and use the small pointed head in the second hole for suction. Plus the plexiglass will allow you to see what you're doing.
Yep, that's what I ended up getting. I got a piece of Lexan Plexy Glass (the unbreakable kind) from Home Depot. It helps being able to see through the clear plexy glass so that you can see into the valves while the blaster is on.
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      04-18-2012, 09:30 AM   #15
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Quote:
Originally Posted by Laid Black 335i View Post
Yep, that's what I ended up getting. I got a piece of Lexan Plexy Glass (the unbreakable kind) from Home Depot. It helps being able to see through the clear plexy glass so that you can see into the valves while the blaster is on.
Awesome! Thanks for the reply. Glad to know the plexiglass idea works. If you don't mind me asking what blaster did you use?
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      04-18-2012, 10:31 AM   #16
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Quote:
Originally Posted by BoostedE90 View Post
Awesome! Thanks for the reply. Glad to know the plexiglass idea works. If you don't mind me asking what blaster did you use?
Haven't done it yet (I've just gathered all my materials / supplies so I don't have to run to the store to pick up things while the car is down). I just need a free day to do it.

But I just got the cheap portable blaster from Harbor Freight (same as what other members have used:

http://www.harborfreight.com/portabl...kit-37025.html
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      04-18-2012, 11:42 AM   #17
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Quote:
Originally Posted by BoostedE90 View Post
^^That blaster is pretty cool!

I have been considering doing this myself and the idea I had to prevent the shells from going everywhere I was considering cutting a peice of thick, clear plexiglass and putting two holes in it. One bigger than the size of the blaster (so it can be moved around) and for the vacuum part I was going to get a micro cleaning kit similar to this one (will probably need a bigger opening but you get the idea) http://www.lowes.com/ProductDisplay?...llow&cId=PDIO1
and use the small pointed head in the second hole for suction. Plus the plexiglass will allow you to see what you're doing.

Edit: Here is the BMW part number 81 29 2 208 037 for the adapter
Plexiglass is a great idea!
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      04-18-2012, 11:43 AM   #18
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Quote:
Originally Posted by Laid Black 335i View Post
Haven't done it yet (I've just gathered all my materials / supplies so I don't have to run to the store to pick up things while the car is down). I just need a free day to do it.

But I just got the cheap portable blaster from Harbor Freight (same as what other members have used:

http://www.harborfreight.com/portabl...kit-37025.html
That's the same adaptor I got. I think I'll have to figure out an attachment to make the blasting nozzle a bit longer also.

All in all I've spent maybe $150 of an air compressor, blaster, and shells (shells are on back order from harbor freight though ) Anyone know if a Lowes or Home Depot sell these?
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      04-18-2012, 12:12 PM   #19
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Apparently bird supply stores carry bunches of the stuff.
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      04-18-2012, 12:15 PM   #20
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I'm at 60k now and have been considering doing this as I already have a compressor and shop vac. Don't you need to remove the head?
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      04-18-2012, 12:25 PM   #21
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what a teaser! I was so ready to read the DIY - but I will patiently wait!
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      04-18-2012, 12:33 PM   #22
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Quote:
Originally Posted by Chefcg1 View Post
I'm at 60k now and have been considering doing this as I already have a compressor and shop vac. Don't you need to remove the head?
No, just the intake manifold. You are just trying to get to the backside of the valves and intake port, not the cylinders themselves.
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